Manure Compost is the real meaning of the use of manure as a material to compost. With the bio-organic fertilizer in the country to promote eco-agriculture, farmers have a certain understanding and recognition of its agricultural market for bio-organic fertilizer demand will continue to increase. So the farmers began to use animal manure composting, animal manure composting were Chicken Manure, Pig Manure, Cattle Manure, this three mains.
The composition and the treatment of animal manure
|Daily excretion of broiler is about 0.14kg. Absorption efficiency of the feed is low for chicken, so the nutrient content in chicken manure is high. The chicken manure cannot be used directly without treatment. It is because there are various kind of pathogen and parasites (and their eggs), and the uric acid cannot be directly absorbed by crops. The percentage of organic matter and water in chicken manure is about 25% and 70%, and the NPK values are 1.63%, 1.54% and 0.85% separately.|
|Daily excretion of pork pig is about 1.9kg stool and 3.5kg urine. The nutrient content of pig manure is relative high compare to other animal manure, especially the potassium. And nitrogen and phosphorus content is only lower than sheep manure among all animal manure. The percentage of organic matter and water in pig manure is about 25% and 70%, and the NPK values are 0.45%, 0.2% and 0.6% separately.|
|Daily excretion of beef cattle is about 30kg stool and 20kg urine. Due to the feeding style, the cattle manure generally contains more fiber. The water contained is slightly below the high level compare to other manure, but the nutrient content and ventilation are poor. Generally, there are 20% of organic matter and 80% of moisture in cattle manure. The original NPK values are 0.34%, 0.16% and 0.4% separately.|
Integration and recycle of the animal manure
Although the water percentage of the animal manure is quite high, but it also contains more nutrient than other wastes. By mixing it with other low water and nutrient contained materials (leaves & branches, sawdust, straws, grass cut, etc.), we can cut down the energy consumption of drying process and increase the quantity of the end product, thus add market value.
The solution of animal manure waste treatment applied Composting-free Technology
- Add the collected Animal Manure.
- Composting-free Technology will Mix with proper material after shattering to adjust the water content and SG.
- Feed the waste into the decomposition tank and add CFT enzyme and additives.
- Wet fertilizer can be obtained in 3 hours, which can be directly use or dry.
- Dry it to powered fertilizer in 8~24 hours. Packed to resell or use directly.
- Reproduce the end product to grain-like or strip-like fertilizer.
- The end product can be resold to market or self-use.
- The wastes recommended to mix with the animal manure are leaves, branches, stalks, etc.The specify gravity of animal
- manure is 0.8~1.2, and 0.3~0.5 for leaves and branches. Mixing properly can increase the quantity of end product and cut down the drying period.
Composing is the prior choice for most people to deal with animal manure, such as livestock manure and poultry manure. Because manure will become compost that contains necessary plant nutrients and can be used as organic fertilizer. In a nutshell, composting is a natural process, where microorganism decompose organic matters in manure to humus under controlled conditions. It is good for both soil and plants.
Therefore, you can use it as base fertilizer on your own land, or you can produce marketable bagged organic fertilizer. For manure composting system, you can know about it from the following aspects, including composting process, composting methods, machines used in composting, composting conditions, and deep processing after composting.
Manure composts not only improve soil physical and chemical characteristics; they also are a good source of fertilizer for crop production. Instead of viewing manure as a waste, producers can begin to view it as a product that can be substituted for commercial fertilizer and as an economic resource
Composting is an effective manure management tool that reduces volume, kills pathogens and weed seeds, and also improves soil health and fertility. However, soil and compost should be tested for nutrients. Applying compost with a calibrated spreader ensures that crop yield goals will be met and reduces the chance of pollution. The volume reduction of composting manure can save producers money.
There are few types of manure composting machines for you to make quick composting.
Manure Composting Machines
Chicken Manure Compost Making Machine
|Size of Fermenting Tank||3×1.55m||Lifting Height||0.8-1m|
|Transport Package||Nude Package or Wooden Case||Specification||3.67×2.12×2.54m|
Introduction of chicken manure compost making machine
Chicken manure compost making machine is under support of rotating turning shaft driven by the motor, with quantitative turning plate or blades set some distance and angles, the blade is rotating with the shaft, to mix and blend the materials. Equipped with the walking support wheels, the machine can work flexibly between different compost tank.
It has two types, one is the lifting and the other one is normal. The lifting compost turner is used to the width less than 5m tank while the normal type is to the 1.3m width.
Application of chicken manure compost making machine
Poultry or animal manure, sludge or urban wastes, sugar waste, wine brewers or dregs, straw waste and sawdust and other organic waste; it can also be used to the organic fertilizer production, chemical fertilizer production, sludge or urban waste treatment, garden or mushroom culture farm, mainly used to the fermentation of materials and evaporate the moisture.
Advantages of chicken manure compost making machine
- Efficiently, stable working, strong and durable, complete composting
- Strong compost blades can make full of crushing and mixing
- Equipped with the limitation travel switch, safe work
Pig dairy animal manure compost machine turning machine for Aerobic fermentation
|Application||Organic Fertilizer||Model Number||LYFP3200|
|Features||Self-propelled||Place of Origin||Jiangsu, China|
Self-propelled LYFP Series compost turner integrates blending and crushing for bio-organics decomposing. It accelerates fermentation speed and prevents generation of poisonous and smelly gas such as sulfuretted hydrogen, amine gas, etc. Therefore, compost is in favor of environment and improves fertilizer effects.
LYFP Series Compost Turner is widely used in farm, grazing land, fertilizer factory etc, mainly in-harmless and resourceful treatment of livestock manure, agricultural waste, sludge and industrial organic waste. It’s a key and indispensable equipment for large scale production of organic fertilizer.
2.Reasonable knife structure makes average blending, crushing effect and is simple to maintain.
3.Professional manufacturing craftsmanship, standard spare parts-convenient to fix or change
Groove Type Compost
Technical Date of Groove Type Commercial Compost Machine
|Size of fermentation tank(wxh)mm||6000×1050||6000×350||4000×1050||4000×350|
|External dimension (mm)LxWxH||4670x3920x2740||4670x4800x3200||4670x3920x2740||4700x4800x3200|
|Lift height of gear(mm)|
Technical Date of Hydraulic Groove Type Compost Turner
|Size of fermentation tank(w-h)mm||3000×700||4000×900|
|Lift height of mixing gear(mm)||700-1000||800-1100|
Groove Type Compost Tuner Machine, also known as rail compost making equipment, is mainly used for livestock waste treatment, so we call it “manure composting equipment”. It turns organic waste into organic fertilizer, reducing future environment problems and supplying high quality organic fertilizers for agriculture.
It is with lower power and energy consumption, and can be customized in accordance with farm size and livestock manure amounts produced everyday. One side of the fermentation groove is feed opening, the other side being discharge port. Kinds of organic waste are placed in the fermentation pond, being turned 2-3 times per day by groove type compost maker machine. The finished product is powder organic fertilizers with 20-30% moisture content.
Main Features of Livestock Manure Composting Equipment:
- Wide application: It can compost and ferment poultry & livestock manure, sewage sludge and municipal garbage, food waste, all kinds of begging materials, un-bleached paper napkins, coffee filters, eggshells and newspaper, being widely used in organic fertilizer plant, BB fertilizer plant, gardening, mushroom plants etc.
- It is the most functional pool-type continuous fermentation turner. Its working distance arrives 10m, fermentation period being 7-8 days. The daily treatment capacity of this commercial compost machine is 80-160 square, with 10,000-20,000 tons annual production.
- The innovation of this compost making equipment shown by full use of deep pool design and long-distance composting technology. It is with compact structure and affordable price. it brings bio-safety disposal into practice.
|Type||Commercial model: SUN-500L|
|Category of Organic Waste Treated||Kitchen waste, Vegetable residues and fruit wastes, bagasse, sludge etc.|
|Time||≦ 24 hrs / Batch (depending on water content, not exceed 80%)|
|Models||Daily Capacity 1000L, 2000L and 4000L are available (Wet Fertilizer)|
|Decomposition System||1 Torque motor|
|2 Heat-resistant shaft seal|
|3 Ribbon blade|
|4 Double-sprocket drive|
|Heating System||1 FIR Temperature Sensor|
|2 Precision Control|
|3 Thermal Insulation Layer|
|4 FIR Heating Tube|
|Drying system||1 Patented Cover|
|2 Cooling Nozzles|
|3 Heat-resistant Seal Rubber|
|4 Condensate recovery guide slot|
|Electrical Control System||1 Programmable Control|
|2 Human Interface|
|3 Tool Storage|
|Shattering System (Optional)||1 Triangular Cutter Block|
|2 SKD Cutters|
|3 Wet or Dry|
|Conveyor system(Optional)||1 Feeding of Decomposition System|
|2 Discharging of Decomposition System|
|3 Discharging of Shattering System|